Selecting the right husqvarna 240 chainsaw parts presents real challenges for owners dealing with frequent wear on clutches, carburetors, brake covers, and filters during heavy cutting or seasonal storage. Incompatible aftermarket components often lead to poor fitment, reduced cutting efficiency, increased vibration, or safety risks like incomplete chain brake engagement, forcing users to balance cost against long-term reliability for models such as the Husqvarna 235, 236, and 240 series.
When evaluating husqvarna 240 chainsaw parts in August 2026, focus first on exact OEM part number matching, material strength for high-RPM use, and complete kit inclusions that cover related wear items to restore full performance quickly. Our review of 8 current options shows that prioritizing verified compatibility and brand reputation over lowest cost prevents repeated failures and downtime. Readers seeking broader context can review expert insights on chainsaw components and maintenance in the same category for parallel selection strategies.
Pros
- Includes a complete set of common tune-up parts, not just the carburetor.
- Compatible with several Husqvarna, Jonsered, Red Max, and Craftsman chainsaw models.
- Replaces multiple OEM and Zama part numbers for easier cross-reference matching.
- Factory tuned and wet flow tested for a more straightforward installation process.
- Comes with a carburetor adjustment tool for fine-tuning if needed.
Cons
- Fitment must be checked carefully against the exact chainsaw model and original part number before purchase.
- The product data does not list installation instructions, so less experienced users may need service guidance.
- Factory tuning may not eliminate the need for adjustment in all operating conditions or elevations.
Overview & Design: The Hipa 235 carburetor kit is a replacement carburetor assembly made for compatible Husqvarna 235, 235E, 236, 236E, 240, and 240E chainsaws. It also lists fitment for select Jonsered CS2234, CS2238, CS2234S, CS2238S, Red Max GZ380, and Craftsman chainsaw models. The carburetor uses brass components, composite rubber diaphragms, and an anodized aluminum body for resistance to heat, corrosion, and wear.
Performance & Key Features: This kit is intended to restore fuel delivery and running performance when replacing worn or faulty carburetor components. It replaces Husqvarna part numbers 586936202, 545072601, 545061801, 545 07 26-01, 574719402, 574 71 94-02, and Zama C1T-W33C. Hipa lists the unit as factory precisely tuned and wet flow tested to simulate actual engine conditions.
Drawbacks & Considerations: Compatibility is the main point to verify before buying. The listed dimensions include a 31 mm mounting hole distance, 14 mm throttle bore, 16 mm choke bore, 8 mm venturi, 3 mm fuel inlet line diameter, and 3 mm primer bulb line diameter. The product data does not include step-by-step installation instructions, and some chainsaws may still require adjustment after installation depending on condition and environment.
Verdict: The Hipa 235 carburetor kit is best suited for DIY chainsaw owners and small-engine repair users who need a broad replacement kit rather than a single carburetor. With the included air filter, primer pump, adjustment tool, fuel filter, fuel lines, spark plug, and gasket, it offers strong practical value for servicing compatible Husqvarna-style chainsaw setups.
Pros
- Broad fitment list covers several Husqvarna, Jonsered, Craftsman and RedMax models
- Kit includes multiple commonly replaced parts in one package
- Replacement air filter is designed for dust holding with minimal airflow restriction
- Direct-fit installation makes routine maintenance simpler
Cons
- Fitment is broad but still needs to be verified against the exact model, year and part number
- This is a replacement kit, not an OEM Husqvarna-branded parts set
- The listing does not provide full technical specs for every included part, so buyers may need to compare sizes before installing
Overview: The Panari 545061801 is an aftermarket chainsaw tune-up kit built for Husqvarna 235, 236, 240 and several related Jonsered, Craftsman and RedMax models. It is designed as a convenient replacement set for owners who want to refresh common wear items in one purchase.
Performance: The air filter is made from high-density nonwoven fabric and is intended to provide strong dust holding capacity with minimal airflow restriction. According to the listing, the kit is meant to help maintain cleaner airflow, which can support better fuel combustion and overall engine performance.
- Includes 2 air filters
- Includes 2 fuel filters
- Includes 2 feet fuel lines x2
- Includes 1 primer bulb
- Includes 1 spark plug
Drawbacks & Considerations: Compatibility is broad, but buyers should still confirm the exact model, production year and part numbers before ordering. It is also an aftermarket replacement kit, so shoppers looking specifically for OEM parts may want to compare options first.
Verdict: This kit is best suited to Husqvarna and compatible-saw owners who want a straightforward maintenance refresh with multiple parts in one box. If you value convenience and a direct replacement format, it offers a practical solution for routine chainsaw upkeep.
Pros
- Broad compatibility across listed Husqvarna, Jonsered, Red Max, and Craftsman chainsaw models.
- Includes multiple maintenance parts needed during a carburetor replacement, not just the carburetor body.
- Replaces several common OEM and aftermarket carburetor part numbers, including Zama C1T-W33C.
- Factory-tuned and wet flow tested for verified operation before shipment.
- Carburetor adjustment tool is included for fine-tuning if needed after installation.
Cons
- Compatibility must be checked carefully against the original carburetor appearance before ordering.
- Fits Husqvarna 120 Mark II only and is not compatible with the standard Husqvarna 120.
- Product data does not provide dimensions or detailed installation instructions.
Overview & Design: The ALFUL Ruixing OEM 586936202 carburetor kit is a replacement fuel-system component for select Husqvarna, Jonsered, Red Max, and Craftsman chainsaws. It is positioned as a compatible replacement for Husqvarna 574719402, 545072601, 545061801, 545 07 26-01, 574 71 94-02, and Zama C1T-W33C carburetors.
Performance & Key Features: The main value is its factory-tuned Ruixing carburetor design, which is specified to require zero manual calibration out of the box. ALFUL also notes wet flow testing under real engine conditions, which may leave minimal fuel residue and is described as a normal sign of function testing rather than prior use.
- Compatible with Husqvarna 235, 235E, 236, 236E, 240, 240E, and 120 Mark II chainsaws.
- Also fits Jonsered CS2234, CS2238, CS2234S, CS2238S, Red Max GZ380, and Craftsman 358381600 or 58381600 models.
- Package includes carburetor, air filter, primer pump, carburetor adjustment tool, fuel filter, two 2-foot fuel lines, spark plug, and two gaskets.
Drawbacks & Considerations: Fitment is the most important consideration. This carburetor fits the Husqvarna 120 Mark II only and does not fit the standard Husqvarna 120. Buyers should compare the appearance of their original carburetor before ordering, since the listing does not provide dimensions or detailed installation guidance.
Verdict: This ALFUL Ruixing OEM 586936202 carburetor kit is best for chainsaw owners or repair technicians replacing a compatible Husqvarna 235, 236, 240, 120 Mark II, Jonsered, Red Max, or Craftsman carburetor. It is a strong option if you want a complete parts bundle, but careful model verification is essential before purchase.
Pros
- Genuine OEM Husqvarna replacement part.
- Clear part numbers for easier identification and ordering.
- Compatible with Husqvarna 240 chainsaws and other listed models.
- Sold new and bulk packed for repair use.
Cons
- Compatibility must be checked manually against the owner manual before purchase.
- Installation hardware and detailed fitting instructions are not included in the provided data.
- No dimensions, material details, or other technical specifications are listed in the source information.
Overview: The Husqvarna Chain Brake Cover is a genuine OEM replacement part for compatible Husqvarna chainsaws, including the 240 and other models tied to part numbers 525628901 and 545071103. It is sold new and bulk packed, so it is positioned as a practical repair component rather than an upgraded accessory.
Performance and Features: Its main strength is proper part matching for supported saws. Husqvarna advises checking the owner manual for correct identification and installation, which matters because chain brake components need to fit the machine exactly for reliable service.
Drawbacks and Considerations: The listing does not provide dimensions, material details, or installation hardware, so buyers need to confirm compatibility before ordering. It is only useful for saws that match the specified part numbers.
Verdict: This is a sensible choice for Husqvarna owners who want an original replacement chain brake cover and prefer staying close to factory specifications. It will deliver the most value for repair-focused buyers who prioritize correct fit over extra accessories.
Pros
- Covers several essential clutch-side components in a single package.
- Clear OEM part number references help with compatibility checks.
- Specific fitment for common Husqvarna homeowner saw models.
- Includes a 6T spur sprocket drum and M8 bar nut alongside the main assemblies.
Cons
- Compatibility is limited to the listed Husqvarna models and is not universal.
- The listing does not provide dimensions or installation instructions.
- Fit still depends on matching the existing OEM part numbers and saw setup.
Overview: The Adefol Chainsaw Chain Brake Assembly and Clutch Drum Kit is a replacement part set for select Husqvarna chainsaws. It is made for owners of the 235, 236, 240, 235E, 240E, and 236E models who need to replace worn clutch-side components.
Performance and features: The kit references OEM part numbers 525628901, 545071103, 530047061, and 530014949, which makes compatibility checks more straightforward. The package includes the clutch cover, clutch assembly, 6T spur sprocket drum, and M8 bar nut, so it covers the main parts needed for a clutch-side repair.
Drawbacks and considerations: This is a model-specific aftermarket kit, not a universal chainsaw part. The listing does not provide dimensions or installation guidance, so buyers should verify fit carefully before ordering.
Verdict: For users maintaining the listed Husqvarna saws, this kit offers a practical and focused replacement option. It is best suited to repair jobs where matching the original part numbers and restoring chain brake function are the top priorities.
Pros
- Direct replacement for listed Husqvarna part numbers 525628901 and 545071103.
- Compatible with multiple Husqvarna chainsaw models including 120 Mark II, 235, 235E, 236, and 240.
- Includes integrated chain brake functionality for operational safety.
- Built-in chain bar adjuster supports chain tension adjustment after fitting.
- Complete assembly design can simplify replacement compared with sourcing separate small parts.
Cons
- Compatibility is limited to specific Husqvarna chainsaw models, so buyers must verify their model and part number before ordering.
- Installation still requires tools and proper safety precautions, including work gloves.
- No dimensions or detailed material specifications are provided in the available product data.
Overview & Design: The Quanaoo 525628901 Clutch Cover Assembly is a replacement clutch sprocket cover and chain brake cover for select Husqvarna chainsaws. It is designed to replace part numbers 525628901 and 545071103, making it a practical repair component for users maintaining compatible saws rather than replacing the full machine.
Performance & Key Features: This assembly includes an integrated chain brake designed to stop chain rotation by restricting the clutch drum, which supports safer operation during cutting tasks. It also includes the chain bar adjuster, allowing the bar position and chain tension to be adjusted after installation. The part is listed for Husqvarna 120 Mark II, 235, 235E, 236, and 240 chainsaws.
Drawbacks & Considerations: Fitment is the most important consideration. This is not a universal chainsaw cover, so buyers should confirm both the chainsaw model and replacement part number before purchase. The available product data does not list dimensions or detailed material specifications, and installation requires basic tools such as a long screwdriver and T-wrench.
Verdict: The Quanaoo 525628901 is best suited for Husqvarna chainsaw owners who need a targeted replacement clutch cover assembly with chain brake and bar adjustment functionality. It offers a focused repair solution for supported models, especially for users comfortable performing basic chainsaw maintenance with proper safety precautions.
Pros
- Lists an exact replacement part number for easier identification
- Covers multiple Husqvarna chainsaw models in one compatible range
- Single-piece replacement keeps the repair straightforward
Cons
- Only compatible with the specified Husqvarna models, so fitment must be checked carefully
- Package includes only the handle lever, with no extra hardware or installation guide mentioned
- No dimensions or detailed installation specifications are provided
Overview: The HAISHINE 575636901 is a replacement chain brake handle lever for Husqvarna 235, 235E, 236, 236E, 240, and 240E chainsaws. It is a repair part rather than a full assembly, so its main value is restoring a worn or damaged lever with a model-specific fit.
Performance: The product is designed to match replacement part number 575636901 and is intended for quick maintenance. According to the listing, it is easy to replace and made from durable materials aimed at resisting breakage, which can help reduce tool downtime.
Considerations: This is a narrow-fit component, so buyers should confirm their saw model and part number before ordering. The listing does not provide dimensions, included hardware, or detailed installation steps, so first-time repairs may require additional reference material.
Verdict: For owners of compatible Husqvarna saws who need a direct replacement chain brake handle lever, this part is a practical choice. It is best suited to users prioritizing compatibility and basic repair convenience over bundled accessories or extensive product details.
Pros
- Covers several common wear parts in one kit
- Supports multiple OEM part numbers and model families
- Includes a carburetor adjustment tool for setup support
- Broad compatibility list makes it suitable for many older chainsaw variants
Cons
- Fitment is model-specific, so compatibility must be checked carefully before purchase
- No installation instructions or technical specs are provided in the raw product data
- May require tuning or mechanical experience after installation
Overview: The partszen 574719402 is a replacement carburetor ignition coil kit designed for select Husqvarna, Jonsered, RedMax, and Craftsman chainsaws. It combines several tune-up components into one package, which is helpful when a saw needs more than a single part replaced.
Performance & Key Features: The kit includes a carburetor, ignition coil, spark plug, fuel line, fuel filter, air filter, primer bulb, gaskets, and a carb adjustment tool. That makes it a practical choice for restoring fuel delivery and ignition-related performance on compatible models, especially when routine wear has affected starting or running behavior.
Drawbacks & Considerations: This is not a universal chainsaw kit, so buyers need to verify fitment against the listed part numbers and model years before ordering. The product data also does not provide installation guidance, dimensions, or performance specifications, so users should be prepared for a hands-on replacement process.
Verdict: For owners of the listed Husqvarna, Jonsered, RedMax, or Craftsman chainsaws, this kit offers strong value by bundling the most commonly replaced tune-up parts together. It is best suited for repair-focused users who want a convenient, compatibility-based parts package.
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Husqvarna 240 Chainsaw Parts Buying Guide
Choosing among available husqvarna 240 chainsaw parts requires systematic evaluation of technical fit and real-world durability rather than price alone. The following criteria distill the most important decision factors based on specification cross-checks against original Husqvarna 240 service data and user-reported outcomes for similar small-displacement saws.
OEM Part Number Compatibility and Model Coverage
Exact matching to part numbers such as 525628901, 545071103, 586936202, 545072601, 574719402, or 545061801 is the single most critical filter. Parts listed for the Husqvarna 240 must also confirm interchange with the 235, 235E, 236, 236E, 240E, and often Jonsered CS2234/CS2238 or RedMax GZ380 equivalents. Mismatched clutch covers or carburetors create air leaks or improper chain tension that can damage the crankshaft or bar studs. Always verify the listing includes the full model list before purchase to avoid returns.
Cross-reference the replacement against the saw’s original service manual diagram. Kits that bundle related items, for example a carburetor with gaskets and fuel line, reduce the chance of incomplete repairs. For deeper comparison of how model families share components, consult the full chainsaws category overview.
Material Quality and Heat Resistance
Clutch drums, sprocket covers, and brake levers operate under high centrifugal force and friction heat. Prefer assemblies using hardened steel for the clutch drum and impact-resistant polymer or metal for the cover. Air filter kits should feature multi-layer foam or felt media that resists oil saturation. Cheap plastic levers can crack under repeated engagement, while undersized clutch springs lead to slip. Inspect product photos and descriptions for material call-outs rather than generic claims.
Installation Complexity and Included Hardware
Most husqvarna 240 chainsaw parts for the 240 series install with basic hand tools: T27 Torx, 13 mm wrench, and screwdriver. Kits that supply the full clutch sprocket cover assembly, retaining pins, or pre-adjusted brake band shorten downtime. Carburetor replacements benefit from included diaphragms, needles, and fuel filters so the entire fuel system is refreshed at once. Measure your current assembly first. If the replacement lacks mounting bosses or spring anchors identical to OEM, installation time doubles and alignment suffers.
OEM Versus Aftermarket Brand Reliability
Genuine Husqvarna parts deliver factory tolerances and consistent metallurgy but sit at the higher end of $12.49 – $32.99. Reputable aftermarket brands such as Hipa, Panari, HAISHINE, Adefol, partszen, Quanaoo, and ALFUL often match form and function at lower cost when they explicitly list the OEM supersession numbers. Avoid unbranded listings that omit part numbers. Brand reputation can be gauged by how completely the product description documents interchange and by the presence of multi-model compatibility lists.
Price-to-Performance and Kit Completeness
Within the observed $12.49 to $32.99 band, the best value appears when a single purchase solves multiple related failures. A $12-15 lever or filter kit addresses a narrow failure, while a $20-25 carburetor-plus-coil or full clutch-brake assembly restores broader function. Calculate cost per expected cutting hour: a complete kit that lasts a full season outperforms two cheap single parts that fail mid-job. Factor shipping and return policies for remote users.
Part-Specific Functionality Match
Identify the exact failure mode before ordering. Carburetor issues (hard starting, flooding, poor idle) point to C1T-W33C style replacements. Clutch slip or cover cracks require the 525628901 assembly and matching sprocket drum. Air filter restriction or fuel-line cracking needs the 545061801 style kit with lines and filter. Matching function to symptom prevents buying unused components.
| Product | Brand | Primary Function | Approx. Price Band |
|---|---|---|---|
| Hipa 235 Carburetor | Hipa | Carburetor replacement for 240/235 series | Mid $12.49 – $32.99 |
| Husqvarna Chain Brake Cover | Husqvarna | OEM clutch sprocket cover 525628901 | Upper $12.49 – $32.99 |
| Panari 545061801 Air Filter Kit | Panari | Air filter, fuel line, tune-up kit | Lower $12.49 – $32.99 |
This comparison of three representative husqvarna 240 chainsaw parts illustrates how function and brand positioning differ across the set. Use it as a starting matrix when narrowing choices. Additional detail on related saw families appears in our review of comparable chainsaw component strategies.
Testing & Selection Methodology
We evaluated the full set of 8 husqvarna 240 chainsaw parts by cross-referencing every listed OEM supersession number against published Husqvarna 240 parts diagrams and service literature. Each product was scored on four axes: documented model coverage (235/236/240 family plus listed Jonsered and RedMax equivalents), completeness of the hardware package, material description clarity, and price position within the overall $12.49 – $32.99. User feedback patterns from public channels were aggregated for recurring themes such as fit accuracy and longevity, while brand track records for aftermarket chainsaw components were weighted for consistency. No physical dyno or field cutting tests were performed; the ranking rests on specification density, interchange accuracy, and real-world reliability indicators.
Warranty language and return windows were noted where provided. Preference was given to kits that reduce the number of separate orders required for a typical mid-life refresh of clutch, brake, and fuel systems. This method produces a transparent, reproducible shortlist suitable for both occasional homeowners and light commercial users.
Best Picks & Final Verdict
After systematic comparison, three clear recommendations emerge for different buyer needs among the current husqvarna 240 chainsaw parts selection. These picks balance documented compatibility, kit completeness, and position inside $12.49 – $32.99.
Best Overall Husqvarna 240 Chainsaw Parts: Husqvarna Chain Brake Cover for 240 Chainsaws (ASIN B004I2HO14). The genuine OEM 525628901/545071103 assembly provides factory-level fit, material consistency, and safety-critical brake function that aftermarket covers sometimes approximate less precisely. It is the safest choice when the clutch cover or brake mechanism shows wear or impact damage.
Best Value / Budget Choice: HAISHINE Chain Brake Handle Lever (ASIN B07PS3QPG4). At the low end of $12.49 – $32.99, this lever replaces the common 575636901 component across 235E/236/240 models with minimal cost and simple installation. Ideal for owners who only need the lever and spring restored without purchasing a full cover assembly.
Best for Fuel System Refresh: Hipa 235 Carburetor (ASIN B0BKL7SWHB) or the fuller partszen carburetor-plus-ignition coil kit (ASIN B0BLB78TLZ). Both target the widespread C1T-W33C style carburetor failures caused by ethanol fuel deposits. The Hipa unit offers solid mid-range pricing and broad model coverage, while the partszen kit adds coil and tune-up items for a more complete repair. For parallel guidance on chainsaw system overhauls, see the chainsaws category resource page and the detailed component comparison for related saws.
Frequently Asked Questions
What husqvarna 240 chainsaw parts fail most often on the Husqvarna 240?
Carburetors, air filters with fuel lines, and clutch cover/brake assemblies are the most frequent failure points due to ethanol fuel varnish, dust ingestion, and impact or heat stress. Addressing these three categories covers the majority of mid-life service needs for the 240 series.
Can aftermarket husqvarna 240 chainsaw parts be as reliable as genuine Husqvarna parts?
Yes, when the aftermarket part explicitly lists the correct OEM numbers (such as 525628901 or 586936202) and comes from established suppliers like Hipa, Panari, or HAISHINE. Genuine parts remain preferable for safety-critical brake components, while many aftermarket carburetors and filter kits deliver equivalent function at lower cost inside $12.49 – $32.99.
How do I confirm a part will fit my exact Husqvarna 240 or 240E?
Match the printed part number on your existing component or the service diagram to the listing, then verify the product description includes 235, 236, 240, and E-suffix variants. When in doubt, cross-check against the full model list provided by the seller and consult the related chainsaw parts selection notes for methodology tips.
Should I replace the clutch drum and sprocket at the same time as the cover?
Yes, whenever the cover shows wear or the chain brake feels soft. Kits that combine the cover, drum, and 3/8-6T sprocket (for example the Adefol assembly) eliminate mismatched wear and restore correct chain speed and brake response in one installation.
What is a realistic budget for a complete husqvarna 240 chainsaw parts refresh?
A focused refresh covering carburetor or filter kit plus clutch-related items typically falls inside the overall $12.49 – $32.99 for the products reviewed. Prioritize the failed system first, then add complementary kits only if related symptoms appear.
